How to Select the Right Air-Cooled Heat Exchanger

 

🔧 Why Choose an Air-Cooled Heat Exchanger (ACHE)

In industries where water resources are limited — such as refineries, petrochemical plants, or power stations —
an Air-Cooled Heat Exchanger (ACHE) is the ideal solution.
It uses ambient air as the cooling medium, reducing water consumption, chemical treatment costs, and environmental impact.


📊 Key Factors to Consider When Selecting an Air-Cooled Heat Exchangers

  1. Process Fluid Properties

    • Consider inlet and outlet temperatures.

    • Identify the fluid type (e.g., hydrocarbon, gas, oil, water).
      Proper material selection for tubes and fins ensures durability and corrosion resistance.

  2. Ambient Air Temperature and Site Conditions

    • Hot climates or dusty environments can affect cooling performance.

    • Choose suitable fan types and fin configurations to optimize efficiency.

  3. Installation Orientation

    • Horizontal Type: Ideal for open areas with large space.

    • Vertical Type: Suitable for compact sites or when upward air discharge is required.

  4. Fan Arrangement

    • Forced Draft (Fan Below): Best for high-temperature fluids.

    • Induced Draft (Fan Above): Provides better air distribution and minimizes hot air recirculation.

  5. Maintenance Accessibility

    • Design should allow easy access for fin cleaning, bearing and motor inspection.

    • Tube bundles should be removable for repair or replacement.


🧠 Expert Insight from HESCO

A high-performance Air-Cooled Heat Exchanger depends not only on good fans or fins —
but also on precise Thermal and Mechanical Design following international standards such as TEMA and ASME.

HESCO is the only company in Thailand capable of providing full in-house thermal and mechanical design,
manufacturing, and testing — ensuring reliable performance and long-term efficiency for every project.


💡 In Summary

Selecting the right Air-Cooled Heat Exchanger requires balancing process conditions, site environment, and maintenance practicality.
A well-engineered design guarantees maximum performance, reliability, and extended service life.


🔗 Suggested 

 

  1. https://www.energycentric.co.th/air-cooled-heat-exchanger-working/
  2. https://www.energycentric.co.th/air-cooled-heat-exchanger-fin-fan-for-industrial-use/
  3. https://heat-exchanger-world.com/tema-standards-and-the-shell-and-tube-heat-exchanger-design/

📍 HESCO – Heat Exchangers Specialist (Thailand)
Your trusted partner in the design and fabrication of world-class Air-Cooled Heat Exchangers.

📩 Email: jimmy@hesco.co.th
📞 Phone: +66 98 328 2941

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